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Full-automatic Flap Disc Machine

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Last update: 2018-05-30 09:49
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Full-automatic flap disc machine
This machine is producing flap discs in a full automatic manner.

The third generation auto flap disc machine is developed specifically for the production of abrasive flap disc and non-woven flap disc. The machine can auto pick the backing, detect backing, auto quantitative gluing, cut & put flaps, shaping and auto pick up finished flap disc, with high degree of automation, remote monitoring and maintenance, uniform flap arrangement, improved efficiency and stable quality. It can produce 6000pcs per 8 hours for single operator.  


What about the flap disc machine equipment performance and characteristics?
● Humanized mechanical structure design, easy to operate, high degree of automation, set the put-flap and press-discs as one, single operator can easily complete the operation.
● Use imported servo motor and driver, stable equipment, high production efficiency, measured speed is 3.7~4 seconds per disc.
● Selection of European standard industrial materials, by the professional CNC machining overall fine milling, fine grinding, molding at once, stable and durable.
● The drive parts adopt international famous brand linear guide rail, high speed servo motor and reducer, which can respond to micro displacement and feeding accurately.
● International well-known brands of electrical components and industrial level control system, perfect function and stable performance.
● Equipped with rotary multi station turntable mechanism, stable and fluent position conversion, accurate positioning and high efficiency.
● Use the international famous brand photoelectric switch to detect backing and abrasive paper, auto pass no-backing workstation and no-glue backing, stable and accurate.
● The flaps angle and length can be adjusted accurately, and the operation is simple and convenient.
● High utilization rate of materials, and the glue quantity and the flap length and quantity can be freely set.
● Glue system adopts cycle constant temperature control system, which provides temperature for glue, and it is convenient and efficient.
● Uses the modular assembly, the adjustment and maintenance of the machine is convenient.


The full automatic flap disc machine basic parameters

Basic specification

Flap disc size

Backing: φ75mm-φ180mm Flap width: 11mm-35mm

Glue qtty

4-30g (±0.5g)

Flap disc Type

T27/T29 Single/Double flap

Flap qtty

Can be put flap at any degree

Backing

Fiberglass, plastic

Production capacity

6000P/8H

Power

Panasonic servo motor

Operator

1

Power supply

Pneumatic, Electric

Voltage

380V

Glue pump

280KG

Installed power

8KW

Glue system

Airtac cylinder, SMC Balance control valve

Feeder size

1000mm*400mm*1400mm

Glue system size

1100mm*560*1600mm

Main machine size

2200mm*1600mm*1500mm

Photoelectric sensor

Autonics

Cylinder

Airtac

Magnetic switch

Airtac

Control panel

Weinview

Air switch

CHINT

Temp. controller

OMRON

Reducer

Liming

Bearing

FAG

Bearing

NSK

PLC

Taida

Linear guide rail

Hiwin

Pneumatic component

SMC


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Our flap disc machine packing 

After-sales service commitment
We promise flap disc machine free technical guidance for one year.
Quick solution within 24 hours.
Online video guide, easy to understand.
We believe that there is no problem that can't be solved!
We have confidence, we have patience, we have good faith!


http://www.hg-abrasive.com/

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